Our solutions suite: Modules
MAINTAIN | MANAGE | TRACK
Through a single view of the truth, accessible to any permitted user, anywhere, Idhammar Systems streamline your processes and deliver year-on-year reductions in maintenance costs of 5-15%. Our modular suite brings the data from every action into one place to leverage insights as a basis for learning from past actions, understanding machine and equipment histories, and allocating resources to the right task at the right time.
- View all maintainable assets everywhere
- Achieve year-on-year reductions in maintenance costs of 5% to 15%
- ROI within 6-12 months
Idhammar’s Condition Tracker module enables plant engineers, and calibration specialists, to detect faults easily and provides an early warning system against unexpected issues. While anticipating ‘worst-case’ scenarios is essential—averting unscheduled stoppages—the normal run of operations requires constant vigilance and diligence. Regular condition monitoring and robust auditing of asset condition checks are intrinsic to the module.
- Single repository for calibration data
- Legal, Environmental and Health and Safety tests
- Condition export/import function
- Evaluate and improve productivity
- Assess every detail on labour costs
- Gain real-time intelligence on processes and behaviours
Idhammar’s Inventory Management module provides automatic re-ordering to help you eliminate stock-outs and minimise disruption and downtime; with less time required at the stores counter. The module’s real-time, online stock management function helps engineers avoid multiple journeys to check, book or obtain parts or components.
Requisitions, purchase orders, deliveries, returns, invoices and credits are all managed within the module. Purchase order formats can be adjusted locally to meet individual customer demands and either printed or emailed. You’ll also have a tailored view on spares and stock or inventory management. Stock transactions are recorded, and—if required—can automatically generate replenishment.
- Stock control and smarter purchasing
- Automatic re-ordering
- Reduced admin and manual checking
Idhammar’s Data Capture module increases the accuracy of your observations across the production process. When the OEE attains 65% and above, manual data collection will no longer provide the comprehensive insights you need at exactly the time you need them. The paper-based approach to collecting data will invariably miss essential details such as minor stops, and precise start/stop times. Operators may also forget, or be too busy, to log details; they may simply lose the paperwork in a busy production environment.
The Idhammar OEE Line Data Portal enables operators to capture the right data, easily, quickly and accurately, for areas such as stoppages and exact timings of production start-up and breakdowns. This information can then be compared and analysed, and your improvement opportunities prioritised to increase your overall production and productivity.
- Shop Floor Data Capture
- Manual Line Data Portal (LDP)
- Automatic Line Data Portal (LDP)
Idhammar’s Reporting module provides instantly understandable dashboards to give you visibility of performance and assessment against KPIs. Information is provided by date and time (daily, weekly operations reports), product group/product, shift, site, area or line. The Alerts Function automatically notifies nominated team members by SMS, email, dashboard, or Andon display to that work orders can be updated and automatically sent to an associated maintenance management system.
Andon boards are strategically positioned at the end of each production line and provide line-specific KPIs for use by your line improvement teams. The boards share real-time information on the OEE of the line, and the displays are set to automatically refresh content and check to see if OEE Business Alert conditions have been met.
- OEE dashboards showing line performance status
- Automatic alerts to accelerate response times
- Detailed reports to inform decisions
Idhammar’s Core Analysis module is based on secure SQL data engines to enable you to capture data on the current situation and then drill down to specific elements or events, thereby helping you to identify and address the root cause/s of production issues quicker; at the touch of a button.
The module also provides ‘what-if’ reports for comparing your current OEE percentage and improvements that can be achieved by removing or eliminating the risk of specific event recurring. Using sophisticated analytical tools, you’ll be able to assess the impact of using particular machines, components, or shifts within your organisation. A fully-integrated Improvement Agenda provides a solid, at-a-glance foundation for eliminating or preventing losses.
- Determine root cause quickly
- Reduce project risk
- Gain full visibility of OEE and details of any losses
Idhammar Systems are certified for Quality (ISO 9001) and Information Security (ISO 27001)