DWOR (Daily, Weekly Operations Report) – measuring and improving performance
This report is used to measure and record the daily and weekly performance of your manufacturing operations.
The data can then be used to monitor against agreed key performance indicators (KPI’s) and highlight areas where improvements need to be made.
OEE Dashboards – keeping production on track
Idhammar OEE is designed to free up time spent on capturing and manipulating data.
As a direct result, team members within your organisation have valuable time to focus on implementing the agreed Improvement Agenda.
The system displays the data as easy-to-access Dashboards which present performance data by:
- Date and time
- Product group and product
- Shift
- Site, area or line
Andon Displays – motivating line improvement
Andon boards are strategically positioned at the end of each production line and provide line-specific key performance indicators for use by your business’ line improvement teams.
The boards share real-time information on the OEE of the line and the displays are set to automatically refresh content and check to see if OEE Business Alert conditions have been met.
These can include areas such as:
- Waste above a certain level
- Down-time for any shift over 30 minutes
- ‘Short Order’ position
- Throughput below target
- Time to complete the production run
- Current stoppages
OEE Business Alerts – accelerating response times
When downtime events occur, OEE Business Alerts will automatically send notifications to specific team members within your organisation. These can also be escalated as required.
This provides additional peace of mind, knowing that relevant team members are informed and issues can be addressed as soon as possible. Management teams are regularly kept in the loop on downtime or impact on production targets.
Alerts can be sent in the form of an SMS, e-mail and/or Dashboards and Andon Displays. These can be set as private, public, or for specific groups.
Work Orders can also be updated and then automatically sent to an associated maintenance management system, thereby helping to ensure that important issues are dealt with promptly and not overlooked.
OEE Score Report – improving real-time visibility
OEE is calculated as a percentage within your organisation.
The graphical OEE Score Report shows the OEE percentage and is based on the date, time range and asset level set within the report generation page.
Availability, Performance, Quality and the overall OEE percentage is displayed on the text report.
OEE Detail Report – informing decision-making
The OEE Detail Report displays:
- Allocated vs. unallocated time
- Potential performance lost time
- Percentage results for OEE
- Total units
- Waste recorded
User defined reporting is also available in addition to a wide range of specified graph and text reports.
These provide up-to-the-minute performance metrics at the touch of a button.
The Waterfall Report – ensuring every second counts
The Waterfall Report highlights how well, or not, your production operations are performing.
Scheduled production time starts at the top of the waterfall with the OEE percentage; Availability, Performance and Quality values.
This then cascades graphically to display the actual time spent on value-added activity within your organisation.
‘Top Events’ reports – making actions unavoidable
This function enables you to view all assets that have time booked against them.
The ‘Top Events’ reports also show the amount of total lost time for each event type.
The top five can be checked by time and frequency; with lost time displayed for all event classes and number of occurrences.
Utilisation, Availability and Performance metrics are also captured in graph form highlighting the total time and number of times the events occurred.
Improve OEE
OEE = Availability x Performance x Quality
Small OEE improvements can lead to sizeable improvements to your manufacturing operation’s bottom line.
The Idhammar OEE System uses gap analyses to compare your plant’s current OEE percentage with your operational target score.
This enables your team to identify opportunities to improve production.
Speak to us about OEE
The Idhammar OEE systems are used internationally in companies of all sizes, in a broad range of industries. If you would like to find out more about the Idhammar Systems and how these can work for your business, contact us today.